Ford Faces Unprecedented Recall Challenges in 2025 – Full Breakdown
Ford has faced significant recall challenges this year, issuing a staggering 138 recalls affecting millions of vehicles as of December 2025 – the highest of any automaker. This surpasses Chrysler (47 recalls), GM (26), Volkswagen (21), Honda (19), and BMW (19).
Key Recall Trends
- Electrical systems account for the most recalls, particularly backup camera failures
- Powertrain issues and battery failures follow as major concerns
- A single-day record of 13 recalls issued on May 27
- CEO Jim Farley acknowledges impacts on reputation but notes warranty costs are decreasing
Farley stated: “These recalls mostly affect vehicles engineered in 2015-2016. We’ve increased inspections and expect more recalls as we prioritize customer safety.”
Critical Recalls Affecting 100,000+ Vehicles
| Issue | Affected Units | Models Affected |
|---|---|---|
| Rearview camera failure | 1,448,655 | 2015-2019 multiple models |
| Loss of brake function | 273,789 | 2022-2024 Expedition/Navigator |
| Seat belt anchor corrosion | 332,778 | 2015-2017 Mustang |
| Second-row seat movement | 304,662 | 2020-2025 Explorer/Aviator |
| Brake fluid leaks | 123,611 | 2017-2018 F-150/Expedition |
| Moonroof deflector detachment | 174,853 | 2021-2023 F-Series/Expedition |
Emerging Safety Concerns
Fire Risks
- High-voltage battery short circuits (950 F-150 Lightnings)
- Cracked fuel injectors (694,271 Bronco Sports/Escapes)
- Engine block heater failures (59,006 multiple models)
Drivetrain Failures
- Steering control loss (115,539 Super Duty trucks)
- Driveshaft disconnect leading to rollaway (4,247 Explorers)
- Axle hub bolt failures (103,174 F-150s)
Software & Electrical
- Instrument panel failures affecting 355,656 F-Series
- Trailer brake system failures (10,627 multiple models)
- 1,075,299 vehicles with backup camera malfunctions
Recent High-Profile Recalls (December 2025)
- Pedestrian Warning System Failure
- 43,438 vehicles (Explorer Hybrid/Nautilus)
- Child Safety Lock Malfunction
- 27,768 Bronco SUVs
- Unintended Acceleration Risk
- 1,048 aftermarket supercharger kits
- Airbag Deployment Issues
- 405 Rangers with improper passenger deployment
Notable Small-Volume Recalls
- 3 GT supercars for hydraulic fluid fire risk
- 9 Lincoln Aviator PHEVs with battery shorts
- 6 F-150 Lightnings with disabled stability control
The NHTSA continues updating recall data through its public dashboard.
This article will be updated as new recall information becomes available. Last updated: December 3, 2025
Key Takeaways
- Backup cameras and electrical systems remain Ford’s most frequent recall triggers
- Legacy models (2015-2018) contribute significantly to recall volume
- Newer EVs (Lightning/Mach-E) face battery and software-related recalls
- Ford expects continued recalls as it prioritizes proactive safety measures
